PAÜ .:. Eğitim Öğretim Bilgi Sistemi

COURSE INFORMATION

Course Code	Course Title	L+P Hour	Semester	ECTS
IENG 467	LEAN MANUFACTURING AND APPLICATIONS	3 + 0	6th Semester	5

COURSE DESCRIPTION

Course Level	Bachelor's Degree
Course Type	Elective
Course Objective	Main aim of lean manufacturing is the idea of producing the required materials in a moderate quantity on time in the right place. It is a fact that all the systems, approaches and methods for industrial engineers who want to develop a competitive production system which consistently provide products and services that are competitive with regard to better quality, cheaper price, faster time and more agile.
Course Content	Introductıon to Just in Time Manufaturing, waste elimination, housekeeping (5S), set-up reduction, push and pull production control systems, kanban systems, value stream mapping, scheduling of mixed model assembly line and production smoothing.
Prerequisites	No the prerequisite of lesson.
Corequisite	No the corequisite of lesson.
Mode of Delivery	Face to Face

COURSE LEARNING OUTCOMES

1	Explaining concepts of lean management and waste elimination.
2	Practicing the functions of lean management
3	Analyzing production systems considering lean manufacturing
4	Designing manufacturing systems based on lean management principles

COURSE'S CONTRIBUTION TO PROGRAM

	PO 01	PO 02	PO 03	PO 04	PO 05	PO 06	PO 07	PO 08	PO 09	PO 10	PO 11	PO 12	PO 13
LO 001	4	4	4	3	4	4	2	3	3	3	2	2	3
LO 002	4	4	4	3	4	4	3	3	3	3	4	3	3
LO 003	5	5	5	4	5	5	4	3	4	3	4	4	5
LO 004	5	5	5	4	5	5	4	3	4	3	4	4	5
Sub Total	18	18	18	14	18	18	13	12	14	12	14	13	16
Contribution	5	5	5	4	5	5	3	3	4	3	4	3	4

ECTS ALLOCATED BASED ON STUDENT WORKLOAD BY THE COURSE DESCRIPTION

Activities	Quantity	Duration (Hour)	Total Work Load (Hour)
Course Duration (14 weeks/theoric+practical)	14	3	42
Assignments	4	6	24
Mid-terms	1	10	10
Final examination	1	14	14
Presentation / Seminar Preparation	1	14	14
Report / Project	1	26	26
Total Work Load ECTS Credit of the Course			130 5

COURSE DETAILS

Select Year

	Course Term	No	Instructors
Details	2023-2024 Fall	1	OLCAY POLAT

Course Details

Course Code	Course Title	L+P Hour	Course Code	Language Of Instruction	Course Semester
IENG 467	LEAN MANUFACTURING AND APPLICATIONS	3 + 0	1	Turkish	2023-2024 Fall

Course Coordinator	E-Mail	Phone Number	Course Location	Attendance
Prof. Dr. OLCAY POLAT	opolat@pau.edu.tr		MUH A0336	%70

Goals		Main aim of lean manufacturing is the idea of producing the required materials in a moderate quantity on time in the right place. It is a fact that all the systems, approaches and methods for industrial engineers who want to develop a competitive production system which consistently provide products and services that are competitive with regard to better quality, cheaper price, faster time and more agile.
Content		Introductıon to Just in Time Manufaturing, waste elimination, housekeeping (5S), set-up reduction, push and pull production control systems, kanban systems, value stream mapping, scheduling of mixed model assembly line and production smoothing.

Topics

Weeks	Topics
1	Introduction
2	Methodology of Lean Manufacturing and Eliminating "Muda" in Production Systems
3	Housekeeping (5S)
4	Set-up Analysis and Reduction
5	Push and Pull Production Control Systems/Kanban Systems
6	Value Stream Mapping
7	Types of Kanban and Their Applications
8	Kanban, Periodic Batch Control and Material Requirements Planning
9	Mid-term Exam
10	Production Lead Times and Inventory Costs
11	Production Smoothing and Mixed Model Assembly Line Scheduling
12	Project Presentations - 1
13	Project Presentations - 2
14	Project Presentations - 3

Materials

Materials are not specified.

Resources

Course Assessment

L+P: Lecture and Practice
PQ: Program Learning Outcomes
LO: Course Learning Outcomes

Prospective Student